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Completed Spiral Welded Tube Mill

Spiral Welded Pipe Mill
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Description
The max 3000120 inch series of machine is used to produce the lowpressure transporting pipe and structure pipes. The spiral welded pipe mill is equipped with a whole spiral welded pipe line and necessary finishing equipment.
Material:hot roll or slitting cut steel coil

Specifications of the Welded Pipe Mill

Coil OD Φ15002000mm
ID Φ610760mm
  1002000mm
Thickness 102000mm
Material Normal carbon steel, low carbon steel Max yield strength is less than 48kg/mm2480MpaX70 API HR Q235, Q345, X42X70 (X70≤19.1, Q235≤25.4mm)
Side Curvature ≤10mm/10m
Tower <30mm
Max Weight 40T
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Product Parameters:

Pipe Diameter Φ610Φ3048mm (24 inch120 inch)
Thickness 1025.4mm Max yield strength is less than 48kg/mm2X70 API HR Q235, Q345, X42X70(X70≤19.1,Q235≤25.4mm
Helix angle 45°78°
Max pipe thread pitch 2400mm
Length 812m
Configuration One set 40T crane and the other 20T crane
Capacity ~1600KW (Including the beveller, testers , welders and so on)

Parameters and Flow of Process
Parameters

Front Swiveling Left Helix
Forming Form Three rollers outside controlled
Positioning Form Center Position
Welding Speed 0.82.0m/min
Feeding Speed 0.82.0m/min
Welding Mode double sides submerged arc welding
Inside Welded Machine     Outside Welded Machine (2 nozzles) I: DC1500 ⅡAC1200 (t≥12.7mm) (2 nozzles) I: DC1500 II: AC1200 (t≥12.7mm)
Front Swiveling Left Helix

Working Process of the Spiral Welded Pipe Mill:
(coil car) → (uncoil) → (aligning) → (5 roll leveling) → (aligning) → (shearing and cross welding) → (aligning) → (milling) → (aligning) → milling→ (aligning) → (steel plate cleaning) → (driving) → (prebending) → forming → (inside welding) → (outside welding) → (cut to length) → (output distributing) → (online UT testing) → (welding flux disposing) → (Xray testing) → (endfacing) → (hydrostatic testing) → (collecting&storage)

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